What is the best procedure for removing a solid shank rivet?

The best procedure for removing a solid shank rivet involves drilling to the base of the manufactured head with a drill bit that is one size smaller than the rivet shank, followed by using a punch to remove the rivet. This method is effective because it allows for precise drilling that minimizes damage to the surrounding material. By drilling at the head, you ensure that you reach the point where the rivet can easily be dislodged without affecting the integrity of the structure surrounding it. After drilling, using a punch enables the rivet to be pushed out cleanly and effectively.

Using heat on a rivet can risk damaging the materials being held together, particularly if they are heat-sensitive, and may not provide a reliable means of removal. Twisting the rivet with pliers can lead to complications, including deformation of the rivet or accidental damage to the surrounding components. Cutting the rivet flush with the surface may also create difficulties because it leaves part of the shank still attached. Such remnants can complicate the installation of a new rivet and may require additional steps to remove safely. Thus, the method of drilling and punching stands out as the most effective and reliable procedure.